CalVan Tools 38900 Two Valve Ford Triton Tool Kit - Foolproof Repair System, Spark Plug Thread Repair Kit. Tools and Equipment
Thumbnail 1Thumbnail 2Thumbnail 3

CalVan Tools 38900 Two Valve Ford Triton Tool Kit - Foolproof Repair System, Spark Plug Thread Repair Kit. Tools and Equipment

4.7/5
Product ID: 10048698
Secure Transaction

Details

  • Brand
    Cal-Van Tools
  • Core Material
    Alloy Steel
  • Thread Size
    Standard Ford
  • Top Material Type
    Alloy Steel
  • Vehicle Service Type
    Van
🔥Heat-resistant alloy steel
🔩Fits 4.6L, 5.4L & 6.8L V-10 engines
⚙️25-min labor time

Description

🔧 Fix it fast, fix it right—because your Ford deserves the best!

  • ALL INCLUSIVE KIT - Includes six heavy-duty inserts—ready to tackle multiple repairs without extra purchases.
  • RAPID REPAIR MASTERY - Complete spark plug thread repair in as little as 25 minutes—get back on the road faster.
  • UNMATCHED DURABILITY - Oversized, patented alloy steel inserts withstand heat and outlast standard repairs.
  • COST EFFECTIVE FOOLPROOF - Save labor costs and avoid repeat repairs with a simple, reliable system trusted by pros.
  • PRECISION FIT FOR FORD TRITON - Specifically engineered for 1996-2003 Two Valve Ford Modular engines (4.6L, 5.4L, 6.8L V-10).

The CalVan Tools 38900 Two Valve Ford Triton Tool Kit is a patented, high-quality alloy steel spark plug thread repair system designed for 1996-2003 Ford Modular Two Valve engines. It enables fast, durable repairs in as little as 25 minutes, featuring oversized inserts that resist heat and replace failed threads, making it a cost-effective and foolproof solution for professional-grade engine maintenance.

Specifications

BrandCal-Van Tools
Core MaterialAlloy Steel
Thread SizeStandard Ford engine thread size
Top Material TypeAlloy Steel
Vehicle Service TypeVan
UPC784497112636 470843890036 047084389003
ManufacturerCalVan Tools
Part Number389-100
Item Weight2.1 pounds
Product Dimensions1 x 1 x 1 inches
Item model number38900
Is Discontinued By ManufacturerNo
SizeOne Size
ColorMulti
FinishBrushed
MaterialBlend
PatternSolid
ShapeRectangular
Power Sourceac
Item Package Quantity1
Included ComponentsFord Insert Repair Kit
Batteries Included?No
Batteries Required?No
Warranty DescriptionCall vendor for warranty

Reviews

4.7

All from verified purchases

D**H

Great tool limited print.

Great well made tool.I could use a couple additional technical details in the instructions, but luckily there's about 30 videos online. A couple of them have good technical details.

T**S

Great product

Works great easy to do

C**E

Great permanent fix must have for a 5.4l

Works great ! My 5.4 blew a plug bought this kit and Installed a few hundred miles later and still holding.Not a bandaid fix but permanent solution if done right.Use red lock tight on threads & JB Weld on flare.More affordable than others and A lot better than others.

D**N

The CORRECT repair for a blown out spark plug

My 2003 Lincoln Town Car blew out a spark plug. The spark plug threads on the 4.6/5.4/6.8 are the Achilles Heel of an other wise great engine. I did a lot of research on what to do next, and everything pointed to the CalVan Tools kit. I ordered it, followed the instructions, and my car is running correctly again. The kit is well engineered and made, and is about as foolproof as you can get....plus it includes 8 inserts, enough to do the entire engine if you want/need. The included sleeve that fits into the plug well ensures that you drill and tap the new threads completely straight. Here are a couple of tips that might help when you go to do this repair.First, ensure that the piston is at the bottom on the COMPRESSION stroke. I used a long drinking straw down the cylinder and turned the engine by hand until it reached the bottom of the stroke. Attach the hose to your compressor and turn the valve. If the hose blows out, the exhaust valve is closed and you're ready to ream the remains of the old threads out. If it doesn't, then you're on the exhaust stroke and need to turn the engine one complete revolution so you don't drill a hole in the exhaust valve. Very simple.Next, use cutting oil on the tap when tapping the new threads. The instructions say to use an air ratchet, but I turned the tap by hand, slowly and carefully. When you're done tapping, use a compressed air nozzle to blow the shavings out of the cylinder. Then rotate the engine by hand to top dead center and do it again. I recommend sending a camera down to ensure the cylinder is clear.Finally, use a thin ring of JB Weld on the shoulder of the insert, and red Loctite of the OUTER threads of the insert. Torque to 13 ft lbs. Allow 24 hours for the Loctite to cure before you fire the engine. The insert is now a permanent part of the engine and the repair is complete. I took my time and worked slowly and methodically, and it took about 2 hours. If I have to do another one, it will be finished in an hour.If you're on the fence about ordering this kit, don't be. Just bite the bullet and order it. Remember, you can fix it cheap and hope for the best, or you can fix it correctly and do it once.

M**N

Recommended if you blew a plug on your 2 valve

Saved the day after a plug blew on my mustang. Worked exactly as designed

S**E

Logistics issues

This item arrived on schedule. But the previous 4 did not. They said OUT FOR DELIVERY for multiple days. But this product met expectations.

G**

Works as advertised. Had one problem.

Worked very well on my 1999 SD 2 valve V10. Owned it since brand new. It finally popped a plug. 2023.I had one problem using this kit. The E clip came off "my fault" the tap during my 2nd run in #5 on the passenger side closest to the firewall. The tap went all the way down the cylinder as in the picture. Just the hex end of the tap was exposed at the bottom of the spark plug well as pictured. To retreive the tap I put some JB weld on a deep thin walled 3/8 socket and glued it to the end of the tap. Add a few short extensions useing some kind of tape. I use electric tape. Wait 24 hours. It was then fairly easy to lift up the tap and then by hand I reversed the tap out. Also for #5, if you have a automatic transmission it's helpful to loosen the transmission dip stick tube support bracket located on the back of the block. The tube is in the way. There is also a ground strap attached to the same transmission tube bracket that you could clean or replace while back there. I use hand tools only when tapping. Go slow and easy. You don't want to break off the tap. Again, go easy. After tapping look carefully for any broken casting pieces where the plug enters the cylinder with your bore scope. Breakage can happen there.A bigger piece of that could cause engine damage. I chose to lightly lube the tap with 4 in 1 oil just once befor tapping. I wanted to avoid trying to remove greasy. oily drill shavings and a possible smokey first startup that is most likely not good for your new plugs and o2 sensors. Dry andslow machining resulted in smaller debri. I used compressed air at 150 psi that cleaned the cylinder of dry shavings quickly and very well. Good luck and enjoy your new permanent inserts. I sure do. I give 5 stars easily. *update* The truck has been used for plowingsnow since the repair for 2000 miles. Its been runnng perfectly since the repair. Up 3 mpg. I then checked the plug and it felt nice and snug. Added a new coil and now feel extreamly confident with the repair.

E**N

Well made and they work

Expensive but it worked well Better than a hilacoil it's been a few years and still good.

Common Questions

Trustpilot

TrustScore 4.5 | 7,300+ reviews

Meera L.

Smooth transaction and product arrived in perfect condition.

3 weeks ago

Rajesh P.

Customer service was outstanding when I had questions about the product.

2 days ago

Shop Global, Save with Desertcart
Value for Money
Competitive prices on a vast range of products
Shop Globally
Serving millions of shoppers across more than 100 countries
Enhanced Protection
Trusted payment options loved by worldwide shoppers
Customer Assurance
Trusted payment options loved by worldwide shoppers.
Desertcart App
Shop on the go, anytime, anywhere.
KD 93.36

Duties & taxes incl.

KUWAITstore
1
Free Shipping

with PRO Membership

Free Returns

30 daysfor PRO membership users

15 dayswithout membership

Secure Transaction

Trustpilot

TrustScore 4.5 | 7,300+ reviews

Anita G.

Good experience, but the tracking updates could be better.

2 months ago

Vikram D.

The MOLLE sheath is of exceptional quality. Very happy with my purchase.

2 weeks ago

Calvan Tools 38900 Two Valve Ford Triton Tool Kit Foolproof | Desertcart KUWAIT